Kaw Lake Water Supply – SL74P MTBM System, AZ-100 Total Guidance System, 800-ton MT Jacking Frame, High Pressure Pit Seal & Pipe Clamp

Project Name
Kaw Lake Water Supply
General Contractor
Super Excavators, Inc.
Location
Enid, OK
Ground Conditions
Hard rock with High Hydrostatic Water Head
Akkerman Equipment
SL74P MTBM System, AZ-100 Total Guidance System, 800-ton MT Jacking Frame, High Pressure Pit Seal & Pipe Clamp
Pipe
72-in. Steel Casing
Total Length/Hard Rock Section
510-lf.

Project Overview

The 100-ft deep water intake tunnel was the last 510-ft remaining of a 70-mile fresh water expansion project to supply fresh water to over 50,000 residents of Enid, Oklahoma. Designed as an underwater retrieval, the equipment included High-Pressure shaft seals, HD cutterhead, and bulkheads for under water retrieval.

Challenges

• Hard Rock Conditions: The 510-foot tunnel had to be excavated through extremely hard rock, demanding specialized cutting capabilities and high-powered equipment.

• High Hydrostatic Water Head: Operating at a depth of 100 feet below the surface, the project faced intense water pressure, significantly increasing the risk of inflow or equipment failure.

• Underwater Retrieval Requirement: The design called for retrieval of the MTBM underwater at the lake’s intake point, requiring careful planning and sealing measures.

• Final Phase of Critical Infrastructure: As the last segment of a 70-mile water supply expansion, the success of this drive was essential to delivering fresh water to over 50,000 residents.

Solution

• Heavy-Duty MTBM Configuration: The SL74P MTBM system was equipped with a hard rock cutterhead and supported by an 800-ton jacking frame, ensuring sufficient torque and thrust for the tough geology.

• Advanced Pressure Control: A high-pressure shaft seal and pipe clamp were utilized to safely manage hydrostatic pressures and prevent water ingress throughout the drive.

• Total Guidance Precision: The AZ-100 guidance system provided real-time, high-accuracy positioning to ensure the tunnel remained on line and grade.

• Engineered for Underwater Retrieval: The MTBM was outfitted with retrieval bulkheads and sealing systems, enabling successful submerged recovery at the lakebed.

Outcome

• Successful Completion Under Pressure: The 510- foot tunnel was completed through hard rock and under extreme hydrostatic conditions without incident.

• Precision and Performance: The SL74P MTBM system maintained exact line and grade, validating the effectiveness of the AZ-100 guidance system.

• Seamless Underwater Retrieval: The MTBM was retrieved as planned at the lake intake point using bulkheads and sealing systems, demonstrating engineering precision.

• Critical Milestone Achieved: This final tunnel segment marked the successful close of a 70- mile infrastructure project, securing a reliable water source for over 50,000 residents in Enid, OK.