Project Overview
The 100-ft deep water intake tunnel was the last 510-ft remaining of a 70-mile fresh water expansion project to supply fresh water to over 50,000 residents of Enid, Oklahoma. Designed as an underwater retrieval, the equipment included High-Pressure shaft seals, HD cutterhead, and bulkheads for under water retrieval.
Challenges
• Hard Rock Conditions: The 510-foot tunnel had to be excavated through extremely hard rock, demanding specialized cutting capabilities and high-powered equipment.
• High Hydrostatic Water Head: Operating at a depth of 100 feet below the surface, the project faced intense water pressure, significantly increasing the risk of inflow or equipment failure.
• Underwater Retrieval Requirement: The design called for retrieval of the MTBM underwater at the lake’s intake point, requiring careful planning and sealing measures.
• Final Phase of Critical Infrastructure: As the last segment of a 70-mile water supply expansion, the success of this drive was essential to delivering fresh water to over 50,000 residents.
Solution
• Heavy-Duty MTBM Configuration: The SL74P MTBM system was equipped with a hard rock cutterhead and supported by an 800-ton jacking frame, ensuring sufficient torque and thrust for the tough geology.
• Advanced Pressure Control: A high-pressure shaft seal and pipe clamp were utilized to safely manage hydrostatic pressures and prevent water ingress throughout the drive.
• Total Guidance Precision: The AZ-100 guidance system provided real-time, high-accuracy positioning to ensure the tunnel remained on line and grade.
• Engineered for Underwater Retrieval: The MTBM was outfitted with retrieval bulkheads and sealing systems, enabling successful submerged recovery at the lakebed.
Outcome
• Successful Completion Under Pressure: The 510- foot tunnel was completed through hard rock and under extreme hydrostatic conditions without incident.
• Precision and Performance: The SL74P MTBM system maintained exact line and grade, validating the effectiveness of the AZ-100 guidance system.
• Seamless Underwater Retrieval: The MTBM was retrieved as planned at the lake intake point using bulkheads and sealing systems, demonstrating engineering precision.
• Critical Milestone Achieved: This final tunnel segment marked the successful close of a 70- mile infrastructure project, securing a reliable water source for over 50,000 residents in Enid, OK.