Lockbourne Intermodal Subtrunk Extento Project – SL82P MTBM Face-Access system, MixedFace Disc Cutter Head, Airlock Chamber, AZ100 TGS

Project Name
Lockbourne Intermodal Subtrunk Extension Project
Subcontractor
Michels Tunneling
Location
Columbus, OH
Ground Conditions
Sand, Silt Sand, Gravel, Cohesive Till, and High Groundwater
Akkerman Equipment
SL82P MTBM Face-Access system, Mixed- Face Disc Cutter Head, Airlock Chamber, AZ100 TGS
Pipe
78-in. ID Hobas®
Total Length/Hard Rock Section
10,220-lf./1,880-lf.

Project Overview

The $61.5 M Lockbourne Intermodal Subtrunk Extension Project required extending existing sewer service to the Village of Lockbourne, Northern Pickaway Joint Economic Development District and Rickenbacker International Airport.

Hydro-geological and geophysical studies were performed to select the best technology for tunnel construction that would reduce impacts to nearby residents.

The original design required the microtunneling installation of 10,218-lf. in fourteen reaches. Using a value engineered approach, the subcontractor was able to eliminate several launch and receiving shafts by extending the lengths of the tunnels. In the end, eight runs ranging from 530-1,880-lf. were installed.

Challenges

• Wide mixture of ground conditions and high groundwater

• One microtunnel reach under Big Walnut Creek

• The first and last microtunnels were to be completed with no surface access, thus requiring the use of an airlock chamber

• Restricted hauling hours and designated hauling routes

• Construction depths of 30 feet below ground at the launch site to end at 65-foot depths below ground as a result of ground elevation increasing

Solution

The subcontractor utilized the following Akkerman equipment system to approach the project:

• SL82P Periphery Drive Microtunnel Boring Machine with Face-Access

• AZ100 TGS tunneling navigation system

• Automatic Bentonite Injection System (ABIS) for exact bentonite injection where it was needed

Outcome

• Eight alignments successfully completed with precision accuracy

• Value-Engineered approach reduced the number of launch and reception shafts for cost savings to the owner